Index V17

moldmak Index V17
moldmak Index V17
moldmak Index V17
moldmak Index V17

Index V17

Multifunction process machine – milling and drilling

Moldmak is a process machine that integrates a multi-capacity equipment: Milling, end-milling, drilling, tapping, deep hole drilling and CMM. Its robust design of the horizontal cutting head allows high performance milling and drilling angular operations, specially designed to make molds. In fact, MOLDMAK incorporates an additional dimensional control capability of the machining process.

Interim Dimensional Control (IDC)

With the IDC, we can define a quality control of execution throughout the process, ensuring that we only advance from one stage to another, when the part is in accordance with what is planned.

Moldmak Concept Advantages


The long experience gathered in the mold making industry and in the machine tool sector lead us to develop this horizontal milling/drilling with angular capacity machine concept. This solution has the following advantages:

  • • The rotary table allows machining all around the part with the same setup.
  • • The metallic chips produced by the machining process fall freely, preventing the new cutting of the chips generated
  • • Reduced tool wear once the tool has a front free of metal chips
  • • The angular capacity of the W axis in the vertical plane allows machining in the horizontal plane (XZ) with shorter tools
  • • The use of the angular capacity of the rotary table combined with the angular capacity of W axis, allows better accessibility to tight machining areas with short tools
  • • The heat accumulated on the chips generated by the machining process, will not be transferred to the part, allowing a better dimensional stability to the piece
  • • The chips fall down allows a good visualization of the machining process, preventing scratches and marks on the machined surface
  • • The large vertical free area over rotary table, allows the use of the technical palletizing feature
  • • The heat accumulated on the chips due to the machining process is easily removed by the ship conveyer, avoiding thermal machine deformation.



MOLDMAK is 30% faster than conventional solutions:

  • • It reduces hand overs and setup times, leaving more available time to production;
  • • It shortens execution times due to the advantages of horizontal cutting and machining head capacity;
  • • At the end of each task there is a dimensional control that assures that only the geometrically validated part advances to the next step.

Technical Sheet

Index V17 1500 2000 3000
Moldmak
CNC Controller Fanuc
0i-MF
Fagor
8065
Fagor
8065
Controlled axis 6 6 6
Max. Drilling Depth 1200+700 1650+700 1650+700
Free Pass GunDrill Toll 1000 1200 1200
Spindle
Spindle Type Spindle Drive Built-in Motor Spindle Built-in Motor Spindle
Spindle Speed (rpm) 7.500/9.000 8.000/10.000/12.000/14.000 8.000/10.000
Nominal Power S1 / S3 (kW) 15 / 22 25 / 29 36 / 54
Spindle Torque S1 / S3 / S6 (Nm) 95,5 / 108 / 143,9 83,2 / 99,2 / 186 298,4 / 404 / 612
Spindle Taper ISO40 / HSK A63 ISO40 / HSK A63 ISO50 / HSK A100
axis A
axis A (tilting rotation) 30º ccw / 17,5º cw 30º ccw / 17,5º cw 30º ccw / 17,5º cw
Rotating Table
axis B Controlled Positions 360 000 360 000 360 000
Table Dimensions 1200 x 1200 1800 x 1800 2000 x 2000
Max. Load (kg) 10 000 20 000 30 000
Table Speed (rpm) 6,8 / 10,8 6,8 / 10,8 4,2 / 6,7
Blockage Hydraulic Hydraulic Hydraulic
Flat Running Acuracy d1000 (mm) ± 0,015 ± 0,015 ± 0,015
Turn Running Acuracy (mm) ± 0,015 ± 0,015 ± 0,015
axis W
axis W Travel (mm) 1200 1650 1650
axis W Speed (m/min) 12 20 20
axis X
axis X Travel (mm) 1500 2000 3000
axis X Speed (m/min) 12 20 20
axis Y
axis Y Travel (mm) 1000 1200 1500
axis Y Speed (m/min) 12 20 20
axis Z
axis Z Travel (mm) 700 700 700
axis Z Speed (m/min) 12 20 20
Colling Oil
Pump Type Double Screw / Positive Displacement
CTS Pressure (bar) 100 100 100
CTS Flow (l/min) 100 100 100
Nozle Head Pressure (bar) BTA / STS n/a 20* 20*
Nozzle Head Flow (l/min) BTA / STS n/a 150* 150*
Filter Fluid Cooling System (µ) 10 10 10
Standard Circles
Helical Threading Standard Standard Standard
RTCP Standard Standard Standard
Centering Work Standard Standard Standard
Angular Working Plans Standard Standard Standard
Tool Inspection Standard Standard Standard
Tool Monitoring Performance Standard Standard Standard
Part Setup Alignment Standard Standard Standard
Part Setup Center Wizard Standard Standard Standard
Telediagnosis Standard Standard Standard
ATC
ATC *up to 60 *up to 100 *up to 120
ATC Gundrill n/a *up to 20 *up to 20